Battery Recycling Equipment For Sale

Advanced Battery Recycling Systems

The scientific complexity of different batteries makes it challenging to recycle at an industrial scale, with various chemistries, materials, and sizes presenting unique challenges during the process. BCA Industries’ turnkey battery recycling machines and equipment address each hurdle to recycle batteries as efficiently as possible.

Our state-of-the-art EV battery shredding systems and li-ion battery shredders progressively reduce material size, incorporating additional processing steps to generate high-value products:

• Battery-grade precursor cathode active material (pCAM)
• “Black mass” containing graphite, lithium, manganese, cobalt, and nickel

With our advanced li-ion battery recycling technology, batteries of all sizes and chemistries can be quickly and profitably reduced into valuable, reusable, or saleable materials without disassembly. Our systems enable companies to recycle tons of Li-ion material per hour to any required sellable state.

How Our Battery Recycling Machines Work

Lithibatt, a division of BCA Industries, manufactures hydro-nitrogen battery recycle systems, capable of safely processing whole battery packs and modules still charged. Our battery recycling machines require no expensive disassembly and discharge before processing. The system is closed-looped, producing no effluent discharge and capable of extracting black mass before secondary processing.

Our battery recycling system uses a three-stage shredder layout with an incorporated water and nitrogen blanket. A hydraulic dumper lifts up to 3,000Lb packs to feed a fully submerged, watertight and airlocked shred system. The dumper can hold whole charged EV packs or a load of multiple smaller packs and modules. Second and third stage shredders are fed by airlocked, water-filled augers, reducing each individual cell in the pack to a desired size of discharge material. Custom power and control systems with full diagnostics and programmable features for electric, hydraulic, water, temperature and air systems are designed and built for each machine.

Battery Recycling Stages with Water and Inert Atmosphere

• Primary Shredding Reduction
• Secondary Shredding Reduction
• Triplus Reduction to desired size
• Water System with Black Mass Separation
• Drying System with Ferrous Separation
• Downstream Mill System to Ten Mesh Sizing
• Filtration and Separation Systems to PCAM, Graphite, and Lithium Carbonate Supplied by Green LI-ION

We work closely with our customers to design custom battery recycling systems specific to their unique needs, whether large-scale whole EV pack processing, small-scale lithium-ion battery processing or anything in between.

Experience our technology firsthand

Lithibatt is setting up a demonstration plant where you can process your material, gather data on our recycling systems, and purchase equipment either in whole or in part.

Industrial Battery Shredding Equipment

Our industrial battery recycling solutions are designed for high-volume operations, offering:

• High-capacity processing: Recycle tons of batteries per hour
• Scalable systems: Adapt to growing recycling needs
• Robust construction: Built for continuous operation
• Advanced safety features: Ensure secure handling of large volumes
• Optimized energy efficiency: Reduce operational costs

Our industrial-scale equipment provides the power and reliability needed for large-scale EV, li-ion, and other battery chemistries recycling operations.

Battery Recycling Shredders for Batteries of All Types

Our versatile battery recycling machines are designed to handle a wide range of battery types and chemistries, including:

• Lithium-ion (Li-ion) batteries
• Lithium iron phosphate (LiFePO4) batteries
• Nickel-cadmium (NiCad) batteries
• Electric vehicle (EV) batteries

Features include adjustable shredding mechanisms for various sizes, customizable sorting processes for different chemistries, and flexible output options. This adaptability allows you to efficiently process multiple battery types in a single facility, maximizing recycling capabilities and potential revenue streams.

Mobile and Portable Recycling Options

For operations requiring flexibility or on-site recycling capabilities, we offer mobile battery shredders and portable battery recycling solutions:

• Mobile EV battery shredders for on-location EV recycling
• Portable li-ion shredders for temporary or remote operations
• Compact NiCad recycling systems for smaller-scale projects

These flexible systems bring our advanced recycling technology directly to your location, enhancing efficiency and reducing logistical challenges.

What Makes Lithibatt Battery Recycling Special

Lithibatt, a division of BCA, leads in lithium battery recycling with decades of experience. We offer efficient, cost-effective turnkey solutions for industrial-scale operations, with a focus on safety and expertise in addressing lithium battery recycling challenges. Key advantages of choosing Lithibatt:

• Experience: Decades of expertise in battery recycling.
• Turnkey Systems: Comprehensive, easy-to-implement solutions.
• Cost-Effective: Focus on economic viability in recycling.
• Industrial-Scale: Capable of handling large battery volumes.

Our commitment to scalability and efficiency makes Lithibatt a key player in driving profitable and sustainable lithium battery recycling.

See Our Battery Recycling Machines in Action
Experience the power and efficiency of our battery recycling equipment firsthand. Watch our lithium-ion battery recycling machine demonstration video to see how our systems can transform your recycling operations.

Read more about Lithibatt’s lithium battery recycling machines.

Industries Served

BCA Industries provides specialized battery recycling equipment for operations across industries. From local collection points to large-scale processing facilities, our machines ensure safe and efficient battery shredding and handling at every stage of the recycling process. We work with businesses worldwide and across industries including:

• Manufacturers
• Automotive Plants
• Metal Recovery Facilities
• Government & Municipalities
• Industrial Recycling Plants & E-Waste Processors
• Battery Retailers
• And more!

Contact Us to build a battery recycling system for your facility.